Intelligent Factory
System
Connect and enhance your operational backbone
d-one factory, including MES and WMS, enables reactivity and responsiveness to optimize efficiency, inventory and customer service level.
We apply Lean Manufacturing techniques (PULL) to strain the factory flow for superior performance.
d-one
Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.
d-one
Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.
d-one
Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.
d-one
Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.
d-one
Manufacturing Execution System
Enhance the operations for quality, speed and efficiency, elevating operational excellence to new levels.
d-one
Warehouse Management System
Connect and manage seamlessly large-scale processes that involve material movements between the shop floor and multiple warehouse locations.
Both modules are add-ons to your ERP
They are natively integrated and allow you to develop the factory of the future.
A fully connected factory leveraging
Industry 4.0
All modules can be connected and integrated through IoT and Data Collection to existing systems, devices, and PLC to enable a digital twin of your factory environment: a full visibility for optimized and responsive operations and monitoring energy efficiency.
Molding & Plastic technology
QR Code, RFID, Nfc assembly
Testing machine assembly
Modular & smart assembly
Sensor & PLC assembly
Data lake and Iot ecosystem
Production line assembly
Additive manufacturing
Visual boards & Mobile app
MES capabilities
WMS capabilities
MES capability
Shopfloor Scheduling integrated with manufacturing execution
Once we move from planning to execution, Shopfloor Scheduling supports in creating the best detailed production plan. It’s a centralized point of communication in the company, between your planning department and shop floor team leaders and workers.
Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)
Colors to display different type of orders, material availability and compliance with the delivery date
Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries
Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split
Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)
Colors to display different type of orders, material availability and compliance with the delivery date
Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries
Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split
Gantt for graphical representation of planned and production orders. Internal bar indicates also the setup time duration
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Calendar management. The grey background indicates unavailable slot (block zone, planned maintenance,…)
Colors to display different type of orders, material availability and compliance with the delivery date
Integrated real-time manufacturing data (production progress) to enable rapid change and get impact of performance issues to customer deliveries
Advanced functions like Drag & Drop, re-alignment, automatic adjustment of bars lengths, automatic conversation of planned order to production order and order split
MES capability
Shopfloor Scheduling & sequence optimizer
Drives machine optimized production sequences with the best utilization of factory capacity and taking into account potential constraints
Optimize the production scheduling under the following constraints: finite capacity resources (machines), sub-assembly precedence relations, start dates and due dates of orders, calendar, shifts, work-teams and setup time
Order sequence optimization improving resources utilization reducing the setup time while respecting material availability
Capacity-Loading Scheduling. Routing and Machine capacity are considering %OEE (key performance efficiency) as a factor to calculate the processing time of a production of a product
Forward and backward scheduling. Stock the optimal level of inventory
Fully integrated with most of ERP, to download master data and upload the production scheduling result
MES capability
Clear To Build: material availability check
The fully integrated Clear-To-Build functionality will always verify that materials, sub-assemblies, machines and people are available to start production
Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order
View by FG Orders having problem with components / subassy not in stock
Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar
View by Components, having not enough stock to cover the FG or sub-assy order
Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material
Interface with ERP, on-demand and backgroud download
Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order
View by FG Orders having problem with components / subassy not in stock
Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar
View by Components, having not enough stock to cover the FG or sub-assy order
Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material
Interface with ERP, on-demand and backgroud download
Monitor components and sub-assembly availability. Check the scheduled finish date of related sub-assembly planned order
View by FG Orders having problem with components / subassy not in stock
Colored flag to indicate the clear build status, display production order with shortage stock on components / sub-assy, embedded in gantt bar
View by Components, having not enough stock to cover the FG or sub-assy order
Popup with realtime stock update, purchase order, advanced shipment notification and in-transit stock. Alert of late deliveries of raw material
Interface with ERP, on-demand and backgroud download
MES capability
Routing: templates, machine capacity, equipment
Capacity and homologation management
Manage multiple variant with validity date
Setup the number of operators
Manage various operations
Manage tools and equipment for each material operations for the routing
Manage skills per operation
Upload check list and work instructions in various format (drawing, pdf, video,…)
Integrated with ERP, download data at required frequency
Management of %OEE as a factor to calculate the processing of a product. It can be automatically regularly updated by historical data
MES capability
Calendar, Shifts and Setup Time
Calendar management: easy to input block zone by machine or group of machine (like calendar events)
Management of shift per machine and week
Planned maintenance, training, shutdown, holidays, vacations
Management of Setup time (change over) per machine and material from / to
Recurrences of calendar events
Integrated with ERP, download data at required frequency
Calendar management: easy to input block zone by machine or group of machine (like calendar events)
Management of shift per machine and week
Planned maintenance, training, shutdown, holidays, vacations
Management of Setup time (change over) per machine and material from / to
Recurrences of calendar events
Integrated with ERP, download data at required frequency
Calendar management: easy to input block zone by machine or group of machine (like calendar events)
Management of shift per machine and week
Planned maintenance, training, shutdown, holidays, vacations
Management of Setup time (change over) per machine and material from / to
Recurrences of calendar events
Integrated with ERP, download data at required frequency
MES capability
Visual Management. Control of operations.
Visual management is a way to visually communicate expectations, performance, standards or warnings in a way that requires little or no prior training to interpret. You may have heard this term in the context of the workplace, particularly factories, but it is actually used in all kinds of everyday scenarios. Walk down the corridor and immediately turn to look at the factory or the progress of a specific production line.
Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)
Production progress & Downtime visual boards (at production, supply chain or maintenance offices)
“Actual vs Target” visual board with a summary of stops during the shift (at production line)
Material Request & Replenishment Mission
Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)
Andon in the corridors
Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)
Production progress & Downtime visual boards (at production, supply chain or maintenance offices)
“Actual vs Target” visual board with a summary of stops during the shift (at production line)
Material Request & Replenishment Mission
Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)
Andon in the corridors
Mobile app to check the production progress of the whole plant or a specific module (technicians, team leaders, supervisors, managers)
Production progress & Downtime visual boards (at production, supply chain or maintenance offices)
“Actual vs Target” visual board with a summary of stops during the shift (at production line)
Material Request & Replenishment Mission
Overall Factory View, with key information for employees (at coffee machine, entrance, corridors)
Andon in the corridors
MES capability
Production execution
In manufacturing, our platform promotes operational excellence by enabling a lean way of working, eliminating non-value-added activities through digitization and modern technology. It controls and manages the shop floor with a continuous ability to collect and manage necessary data. Mobile apps provide direct access to operational instructions, and augmented reality allows interaction with full-scale digital models.
Execution of production (by machine), displaying all information regarding current production order, realtime machine data (quantity, status,…) and process data (e.g.: temperature, calibration,…)
Start of the production order, selected from a sequence of scheduled orders (read from shopfloor schedule)
At start of the shift: Login / logout operator or declaration of number of people per line. Skill map check. Checklist
Production progress declaration: produced quantity, scrap (automatic populated in case of data collection)
Stop of the production order with declaration of data
Realtime collection of production data (quantity, status,…) and machine process data (e.g.: temperature, calibration,…)
MES capability
Machine Data Collection (Industrial IOT)
D-ONE collects numerous process data from machines and turns it into relevant information in real time for the right people, improving complete end-to-end product traceability.
Real-time parameter control (SPC), with automatic notification in case of out-of-limit values.
IIOT to collect data from machine PLC, devices and sensors.
Big Data analytics, linking machine and process data and enabling continuous improvement.
Integration with current Scada system to collect real-time data from machines (quantity, process data,…)
Zero default /deviation, Reactivity, Traceability, Predictability
D-ONE collects numerous process data from machines and turns it into relevant information in real time for the right people, improving complete end-to-end product traceability.
Real-time parameter control (SPC), with automatic notification in case of out-of-limit values.
IIOT to collect data from machine PLC, devices and sensors.
Big Data analytics, linking machine and process data and enabling continuous improvement.
Integration with current Scada system to collect real-time data from machines (quantity, process data,…)
Zero default /deviation, Reactivity, Traceability, Predictability
D-ONE collects numerous process data from machines and turns it into relevant information in real time for the right people, improving complete end-to-end product traceability.
Real-time parameter control (SPC), with automatic notification in case of out-of-limit values.
IIOT to collect data from machine PLC, devices and sensors.
Big Data analytics, linking machine and process data and enabling continuous improvement.
Integration with current Scada system to collect real-time data from machines (quantity, process data,…)
Zero default /deviation, Reactivity, Traceability, Predictability
MES capability
Machine Management, production line and workstations
Management of Production Line / Machine master data
Workstation configuration with information on where to start, declare, and stop the order
Configuration of equipment and IoT device
Configuration: Storage, picking point, module, ERP module and workstation name
Backflushing configuration
Packaging replenishment configuration
Configuration of buffers (Kanban,...)
Replenishment configuration: Kanban or dynamic configuration (production order BOM)
MES capability
Equipment and Parameters (linked with IIOT variable)
Centralized management of equipment and IoT devices, ensuring accurate tracking and efficient monitoring of equipment parameters
Association with Production Machine, Line or workstations
Association with the IIoT device variables (PLC, device, sensors,....)
Definition of parameters: name, type, unit of measure, decimal, etc...
Management of type, input and output mode, unit of measure and decimals.
Management of lower-bound and upper-bound, enabling a notification trigger in case of deviation during the IIoT machine data collection
Enabling production tracking and quality control, resulting in enhanced data flow and decision-making capabilities
Association with Production Machine, Line or workstations
Association with the IIoT device variables (PLC, device, sensors,....)
Definition of parameters: name, type, unit of measure, decimal, etc...
Management of type, input and output mode, unit of measure and decimals.
Management of lower-bound and upper-bound, enabling a notification trigger in case of deviation during the IIoT machine data collection
Enabling production tracking and quality control, resulting in enhanced data flow and decision-making capabilities
Association with Production Machine, Line or workstations
Association with the IIoT device variables (PLC, device, sensors,....)
Definition of parameters: name, type, unit of measure, decimal, etc...
Management of type, input and output mode, unit of measure and decimals.
Management of lower-bound and upper-bound, enabling a notification trigger in case of deviation during the IIoT machine data collection
Enabling production tracking and quality control, resulting in enhanced data flow and decision-making capabilities
MES capability
Performance loss: Downtime & Escalation
Performance takes into account Performance Loss, which accounts for anything that causes the manufacturing process to run at less than the maximum possible speed when it is running (including both Slow Cycles and Small Stops). Real-time downtime information enables immediate response, increasing operational efficiency, while long-term data collection facilitates detection and analysis of problems related to the production process.
Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation
Track time spent on non-productive activities
Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected
Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation
Track time spent on non-productive activities
Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected
Collection and tracking of downtime information and related causes (manual from operation, automatic from sensor / plc)
Capacity management (routing) with multiple variants (e.g. nr of operators). Setup time management
Enable predictive maintenance. Integration with SAP PM (Plant Maintenance): order / notification creation and confirmation
Track time spent on non-productive activities
Escalation: Real-time notification to cross-support function involved (e.g. maintenance,…). Escalation to supervisors/managers when times are longer than expected
MES capability
Maintenance Management
Enables full control and tracking of all company resources. Enables informed decisions on creating or improving maintenance processes. Ensures that the company’s equipment remains in exceptional working condition, minimizing downtime and unexpected repairs.
Time based Maintenance: Integrated with Scheduler and Production execution.
Inventory management: Keeping track of spare parts to better organize the automating inventory purchasing, so you can have the correct parts when you need them, in the correct amount.
Work order management: Maintenance Planners can design, prioritize, review, assign and track work orders from their desktop or mobile device, while operators can submit work requests.
KPI & Audit capabilities: Metrics availability and visualization much simpler by having a continuous, searchable record of every maintenance task. Access to full history, MTTR, training videos, documentation and metrics.
Preventive maintenance easily managed and based on condition-based triggers to automatically alert when a scheduled task needs to be done.
Time based Maintenance: Integrated with Scheduler and Production execution.
Inventory management: Keeping track of spare parts to better organize the automating inventory purchasing, so you can have the correct parts when you need them, in the correct amount.
Work order management: Maintenance Planners can design, prioritize, review, assign and track work orders from their desktop or mobile device, while operators can submit work requests.
KPI & Audit capabilities: Metrics availability and visualization much simpler by having a continuous, searchable record of every maintenance task. Access to full history, MTTR, training videos, documentation and metrics.
Preventive maintenance easily managed and based on condition-based triggers to automatically alert when a scheduled task needs to be done.
Time based Maintenance: Integrated with Scheduler and Production execution.
Inventory management: Keeping track of spare parts to better organize the automating inventory purchasing, so you can have the correct parts when you need them, in the correct amount.
Work order management: Maintenance Planners can design, prioritize, review, assign and track work orders from their desktop or mobile device, while operators can submit work requests.
KPI & Audit capabilities: Metrics availability and visualization much simpler by having a continuous, searchable record of every maintenance task. Access to full history, MTTR, training videos, documentation and metrics.
Preventive maintenance easily managed and based on condition-based triggers to automatically alert when a scheduled task needs to be done.
MES capability
Maintenance process
Problems: Higher equipment up-time and reduced critical component failure. Speed up Maintenance intervention. Missed correct maintenance timing on PM reporting. Missed Knowledge base for complex issue resolution (Video).
Machine Breakdown. Maintenance request by Shop floor Operator
Early prediction of malfunction / sensor problem (System)
Notification to Engineer, list of all breakdowns / issues by urgency and type
Engineer can see all information about the “breakdown, failure reason and holistic view of equipment / sensors data and status. Start the Maintenance
Access to Video Knowledge Base – “How to Video Guide” & Best practices
Check Spare Parts stocks in real time, picking process from Warehouse
Record Video or Audio of the activity to load to the Knowledge Base
Close the Activity with correct maintenance data for Maintenance Report
MES capability
Work instruction
Provides a streamlined and efficient way to create, manage, and distribute work instructions to employees. The Work Instruction functionality allows to create standardized work instructions, including step-by-step instructions and visual aids, ensuring that employees have a clear understanding of their tasks and can perform them consistently.
Streamlined management of work instructions inside the routing (machine capacity)
Reduction in work-related costs compared to manual processes, such as paper-based work instructions or training programs
Display the work instructions on Machine Board screen, including operating procedures, assembly drawing and any relevant documents uploaded to the routing.
It can include step-by-step instructions and visual aids for each production line, stations, equipment and operation, enabling businesses to maintain consistency and quality across their operations.
Streamlined management of work instructions inside the routing (machine capacity)
Reduction in work-related costs compared to manual processes, such as paper-based work instructions or training programs
Display the work instructions on Machine Board screen, including operating procedures, assembly drawing and any relevant documents uploaded to the routing.
It can include step-by-step instructions and visual aids for each production line, stations, equipment and operation, enabling businesses to maintain consistency and quality across their operations.
Streamlined management of work instructions inside the routing (machine capacity)
Reduction in work-related costs compared to manual processes, such as paper-based work instructions or training programs
Display the work instructions on Machine Board screen, including operating procedures, assembly drawing and any relevant documents uploaded to the routing.
It can include step-by-step instructions and visual aids for each production line, stations, equipment and operation, enabling businesses to maintain consistency and quality across their operations.
MES capability
Product declaration & components consumption
Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)
Optional: Auto-consumption based on produced quantity, customizable by material or material type / group
Interface with ERP, real time data to perform the backflushing
Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next
During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position
Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID
All the production declaration and components consumption are registered for reporting and traceability
Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)
Optional: Auto-consumption based on produced quantity, customizable by material or material type / group
Interface with ERP, real time data to perform the backflushing
Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next
During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position
Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID
All the production declaration and components consumption are registered for reporting and traceability
Declaration of finish or sub-assembly good at end of each container (box / pallet), scanning qr-code of the new container, assigning all the batch information to it (production / batch lot, quantity and relative required info)
Optional: Auto-consumption based on produced quantity, customizable by material or material type / group
Interface with ERP, real time data to perform the backflushing
Trigger the mission to move the produced goods to FG warehouse or intermediate production buffer. As well, will trigger the request of a new packaging if required for next
During the consumption, the system will verify that component is part of the bill of material (or part of production order components list), that the quality status of the lot or container is approved to be used in production. As well, if the case, the system will manage the consignment status. System automatic realign the stock in case of disaligned position
Consumption of components / sub-assemblies for the current production, scanning container qr-code unique ID
All the production declaration and components consumption are registered for reporting and traceability
MES capability
Workforce management and skill map
Resource & Labor management, controlling and monitoring workforce skills vs production activity. Skillmap enables a flexible workforce that is capable the run in a 24/7 enviroment with a high productivity and quality
Track the login / logout of workforce on production machine, checking worker skill vs production activity
Definition and tracking of training plan
Display the work instructions (operating procedures, assembly drawing and any relevant documents uploaded to the routing)
Management of the workforce skills level per plant, machine and operation
Report of workforce flexibility/performance/availability. Report of skills certifications per worker and total workforce
MES capability
Quality and defect management
Closed-Loop Quality Management to improve the quality of products and processes
Perform a check list before the start of new production order
Management of Scrap in shopfloor
Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss
Declaration of defects during manufacturing process
Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)
Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)
Collect quality of the product along the entire supply chain. Manage quality status by batch and container
Integration with Statistical Process Control system: collect real-time process data
Report & Tools for data analysis
Perform a check list before the start of new production order
Management of Scrap in shopfloor
Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss
Declaration of defects during manufacturing process
Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)
Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)
Collect quality of the product along the entire supply chain. Manage quality status by batch and container
Integration with Statistical Process Control system: collect real-time process data
Report & Tools for data analysis
Perform a check list before the start of new production order
Management of Scrap in shopfloor
Predict quality defects, analyze real time data from manufacturing process. Early detection if a batch is defective, so supervisor can stop the process to minimize cost and loss
Declaration of defects during manufacturing process
Remote Quality Monitor: Monitor and predict the effect of deviating temperature, relative humidity (see IIOT section)
Record internal problems, repository of all quality notifications. Track related Corrective Actions & Audit (coming soon)
Collect quality of the product along the entire supply chain. Manage quality status by batch and container
Integration with Statistical Process Control system: collect real-time process data
Report & Tools for data analysis
MES capability
Scrap & Rework
The Scrap & Rework functionalities allow businesses to capture and track all scrap and rework activities, including reasons for scrap or rework, quantities. It’s enabling businesses to identify and address issues quickly, reducing the risk of quality-related incidents
Capture and tracking of all scrap and rework activities, including reasons and quantities.
Integration with quality notification resulting in enhanced data, actions flow and decision-making capabilities.
Real-time visibility into scrap and rework operations, with the option to scrap specific components in the bill of material.
Support for root cause analysis, enabling businesses to identify and address underlying issues that contribute to scrap and rework.
Capture and tracking of all scrap and rework activities, including reasons and quantities.
Integration with quality notification resulting in enhanced data, actions flow and decision-making capabilities.
Real-time visibility into scrap and rework operations, with the option to scrap specific components in the bill of material.
Support for root cause analysis, enabling businesses to identify and address underlying issues that contribute to scrap and rework.
Capture and tracking of all scrap and rework activities, including reasons and quantities.
Integration with quality notification resulting in enhanced data, actions flow and decision-making capabilities.
Real-time visibility into scrap and rework operations, with the option to scrap specific components in the bill of material.
Support for root cause analysis, enabling businesses to identify and address underlying issues that contribute to scrap and rework.
MES capability
Checklist
The checklist offers a comprehensive and user-friendly solution for managing and tracking the completion of various checks across different areas such as warehouse, production, and quality.
Improved compliance and quality control, leading to increased customer satisfaction and reduced risk of product recalls
Efficient management of checklists for multiple category: quality, production, warehouse, forklift, etc...
User-friendly interface for easy navigation and use by operators and supervisors alike.
Ability to configure a list of parameters to control, allowing for comprehensive checks and data collection.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Option to upload various attachments, such as images or documents, to support the inspection process.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Efficient management of checklists for multiple category: quality, production, warehouse, forklift, etc...
User-friendly interface for easy navigation and use by operators and supervisors alike.
Customizable result options for each checks, ensuring flexibility for different requirements.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Option to upload various attachments, such as images or documents, to support the inspection process.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Efficient management of checklists for multiple category: quality, production, warehouse, forklift, etc...
User-friendly interface for easy navigation and use by operators and supervisors alike.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Ability to configure a list of parameters to control, allowing for comprehensive checks and data collection.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Option to upload various attachments, such as images or documents, to support the inspection process.
MES capability
Quality notification, defect and non-conformance
Provide businesses with a comprehensive and efficient way to manage quality-related incidents, ensuring compliance and improving product quality.
Capture and tracking of quality-related issues reported by internal or external stakeholders, such as customers or suppliers.
User-friendly interface for easy navigation and use by operators and supervisors alike.
Ability to configure a list of parameters to control, allowing for comprehensive checks and data collection.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Option to upload various attachments, such as images or documents, to support the inspection process.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Capture and tracking of quality-related issues reported by internal or external stakeholders, such as customers or suppliers.
User-friendly interface for easy navigation and use by operators and supervisors alike.
Customizable result options for each checks, ensuring flexibility for different requirements.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Option to upload various attachments, such as images or documents, to support the inspection process.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Capture and tracking of quality-related issues reported by internal or external stakeholders, such as customers or suppliers.
User-friendly interface for easy navigation and use by operators and supervisors alike.
Scalable solution that can adapt to inspection processes in warehouse and other area.
Ability to configure a list of parameters to control, allowing for comprehensive checks and data collection.
Real-time tracking and reporting of completed checks, providing insights into overall performance and potential areas for improvement.
Option to upload various attachments, such as images or documents, to support the inspection process.
MES capability
Workforce management
Centralized and efficient way to manage their workforce, including employee skills and skill maps. Track employee information, time and attendance, schedule worker assignments, monitor workforce performance, and documentation.
Centralized management of employee data integrated with external HR system.
Integration with time attendance system to track and manage employee attendance at the begin of the shift and manage unplanned absence within the schedule.
Complete personnel reference file: personal data, courses, skills, absence, deployments, certifications, medical limitations.
Functionality to attach document with expiring date. Automatic reminder when it’s required to upload a new version.
Centralized management of employee data integrated with external HR system.
Integration with time attendance system to track and manage employee attendance at the begin of the shift and manage unplanned absence within the schedule.
Complete personnel reference file: personal data, courses, skills, absence, deployments, certifications, medical limitations.
Functionality to attach document with expiring date. Automatic reminder when it’s required to upload a new version.
Centralized management of employee data integrated with external HR system.
Integration with time attendance system to track and manage employee attendance at the begin of the shift and manage unplanned absence within the schedule.
Complete personnel reference file: personal data, courses, skills, absence, deployments, certifications, medical limitations.
Functionality to attach document with expiring date. Automatic reminder when it’s required to upload a new version.
MES capability
Workforce: Skill mapping
The Skill Mapping functionality allows businesses to define and track employee skills, map them to specific job roles and tasks, and identify skill gaps that need to be addressed.
Management of the workforce skills level per plant, machine and operation.
Visibility of workforce flexibility. Identification of skill gaps and development need. Definition of training plan.
Management of employee skill maps, ensuring that workers are assigned tasks that align with their skills and experience.
Enabling businesses to optimize workforce utilization and reduce the risk of errors or delays
Track the login / logout of workforce on production machine, checking worker skill vs production activity.
Management of the workforce skills level per plant, machine and operation.
Visibility of workforce flexibility. Identification of skill gaps and development need. Definition of training plan.
Management of employee skill maps, ensuring that workers are assigned tasks that align with their skills and experience.
Enabling businesses to optimize workforce utilization and reduce the risk of errors or delays
Track the login / logout of workforce on production machine, checking worker skill vs production activity.
Management of the workforce skills level per plant, machine and operation.
Visibility of workforce flexibility. Identification of skill gaps and development need. Definition of training plan.
Management of employee skill maps, ensuring that workers are assigned tasks that align with their skills and experience.
Enabling businesses to optimize workforce utilization and reduce the risk of errors or delays
Track the login / logout of workforce on production machine, checking worker skill vs production activity.
MES capability
Workforce: calendar, scheduling & assignment
Management of personnel calendar, planned and unplanned absence by type (sickness, holiday,...).
Management of workforce schedule: shift scheduling with automation & optimization.
Efficient schedule and assignment of worker on machines, managing skill maps.
Management of personnel calendar, planned and unplanned absence by type (sickness, holiday,...).
Management of workforce schedule: shift scheduling with automation & optimization.
Efficient schedule and assignment of worker on machines, managing skill maps.
Management of personnel calendar, planned and unplanned absence by type (sickness, holiday,...).
Management of workforce schedule: shift scheduling with automation & optimization.
Efficient schedule and assignment of worker on machines, managing skill maps.
MES capability
Traceability
Collection of Machine Data, e.g. Produced quantity, scraps,…
Collection of Machine downtime status and changes, (production, maintenance, material stock out,…)
Collect specific product process data from machine (e.g.: temperature, calibration,…)
Collect the batch or serial number of material used during the production (manual and automaticconsumption)
Collect the list of activity performed during the production, e.g. start and stop of production orders, dowtimes, maintenance, setup, change of parameters
Collection other process data, automatic or manual input from workers, quality, technician, engineer,… e.g. check list, quality controls,…
Ability to collect and trace the information for individual device (by serial number)
Analytics and report for fully traceability
MES capability
Analytics & Reports
OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity
Traceability of materials
Production Downtime Register
Ability to integrate multiple data sources for visualization and analysis
Pareto to prioritize actions in order to improve efficiency
Machine Production Data collection
Production Downtime Register
Traceability of operations
Machine Production Data collection
Ability to integrate multiple data sources for visualization and analysis
OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity
Traceability of materials
Production Downtime Register
Ability to integrate multiple data sources for visualization and analysis
Pareto to prioritize actions in order to improve efficiency
Machine Production Data collection
Production Downtime Register
Traceability of operations
Machine Production Data collection
Ability to integrate multiple data sources for visualization and analysis
OEE reports: help find and solve production bottlenecks. Analyses and prioritization of the causes behind lost capacity
Traceability of materials
Production Downtime Register
Ability to integrate multiple data sources for visualization and analysis
Pareto to prioritize actions in order to improve efficiency
Machine Production Data collection
Production Downtime Register
Traceability of operations
Machine Production Data collection
Ability to integrate multiple data sources for visualization and analysis
MES capability
Reports
MES capability
User and role management
User management
Role management
Access to authorized plants
Single sign-on (interface with Active Director)
MES capability
Label printing
Generation of Unique container identification
Configurator of label template (qrcode, barcode, odette)
Printer management
Generation of Unique container identification
Configurator of label template (qrcode, barcode, odette)
Printer management
Generation of Unique container identification
Configurator of label template (qrcode, barcode, odette)
Printer management
Warehouse Management
System
WMS capability
Unique identification on container to drive traceability & quality
Introducing a Unique identification on every container with barcode, qr-code, rfid or nfc tag
There are other strong business drivers for uniquely coded containers:
Improved batch visibility and accountability
Efficient batch segregation in the case of quality issues
Simplifying investigation work in the case of potential deviations during fill and finish operations. This reduces risk and can limit the direct financial impact from missed revenue or material shortages
Traceability and real time stock
Capable of high-speed processing and readability using existing off-the-shelf equipment and readers
Overall improvement of manufacturing processes and efficiency (e.g., OEE, TCO, etc.)
WMS capability
Visual Management in warehouse & internal logistic
Consider a warehouse, which provides for the storage and subsequent retrieval of items that will constitute material demands in the shop floor; the storage and retrieval functions will be automated and guided by the system. In addition, every movement of material within the shop floor must be coordinated by the system. Visual boards will help measure and monitor all warehouse and material handling activities:
Performance by hour and Mission summary
Alert on material availability or stockout
Shipment status by Cargo and Delivery notes
Production material requests by type: finish good, component or packaging
Forklift mission status and timing
Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request
Status of each forklift (forklift, 3wayforklift,…)
Performance by hour and Mission summary
Alert on material availability or stockout
Shipment status by Cargo and Delivery notes
Production material requests by type: finish good, component or packaging
Forklift mission status and timing
Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request
Status of each forklift (forklift, 3wayforklift,…)
Performance by hour and Mission summary
Alert on material availability or stockout
Shipment status by Cargo and Delivery notes
Production material requests by type: finish good, component or packaging
Forklift mission status and timing
Request from Machine, Buffers, Kanban, Supermarket: Status and time for each request
Status of each forklift (forklift, 3wayforklift,…)
WMS capability
Receipt. Identification
Good Receipt, ASN, PO Transfers, Returns imported from ERP
Option to print a master label from the list of good receipt
Quality management at inbound
Cross-Docking
Automatic mission to shopfloor in case of pending requests
Container Identification
Associate the Unique ID with the related good receipt information
Identification starting from supplier master label, good receipt number (imported from ERP) or Lot / Batch
Multi container identification
Association of the internal batch (lot) with supplier batch
Quality status
Consignment status
Full track of the position and movements everywhere in the factory (traceability)
WMS capability
Quality inbound
Quality management by batch or container (box, pallet,..)
Integration with ERP Quality Module (if exist)
Usage decision by batch or container
Management of inspection strategy, free pass status
Vendor control & documentation
In case of partial rejection of a container, option to move the the “rejected” boxes to «scrap / non-conformity / return to vendor» zone
System keep the sync of the batch quality status with ERP. As well manage the quality status of each container – update the quantity by status on ERP
Quality could takes the quality usage decision on the entire batch or for each container
WMS capability
Warehouse and location management
Introduction of greater automation in the materials handling process. Continuous analysis and optimization of the warehouse layout and activities
Storage definition, in relation with ERP Storage
Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage
Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage
Zone management (areas)
Buffer, Kanban and supermarket management
Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted
Configurable Workflow for multi path steps
Storage definition, in relation with ERP Storage
Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage
Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage
Zone management (areas)
Buffer, Kanban and supermarket management
Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted
Configurable Workflow for multi path steps
Storage definition, in relation with ERP Storage
Floor pallet stacking or block stacking, with time-windows and automatic internal replenishment from storage
Optimization for ABC, FIFO, lot split on aisle, material re-shuffling and reorganization for optimizing storage
Zone management (areas)
Buffer, Kanban and supermarket management
Locations management: number of containers, size of containers, weight, predefined material allocation, quality state accepted
Configurable Workflow for multi path steps
WMS capability
Putaway, Storage & Retrieval operations
Putaway (first loading)
Full activity guided by the system
Optimization of the destination and path
Coordinate various missions in case of multi path steps
Take care of shopfloor pending request (urgent mission to shopfloor)
Location with automatic internal replenishment (e.g. floor stacking, gravity rack)
WMS capability
Material handling
Various operations for material handling. Full track of the container position and movement inside the factory (traceability)
Move container between locations
Move partial quantity between containers
System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)
Move container to buffers
Forklift mission status and Change and remove identification
Change Consignment status
Move containers between pallets
Change quality status
Move container between locations
Move partial quantity between containers
System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)
Move container to buffers
Forklift mission status and Change and remove identification
Change Consignment status
Move containers between pallets
Change quality status
Move container between locations
Move partial quantity between containers
System control (poka-yoke) to avoid issue on traceability (mix of lot, quality state,…)
Move container to buffers
Forklift mission status and Change and remove identification
Change Consignment status
Move containers between pallets
Change quality status
WMS capability
Shopfloor Replenishment
Automatic or manual replenishment of the material required for the current production order based on bill of material (dynamic) or specific kanban / buffer configuration.
Strategy for Replenishment:
Kanban: specific part number with reorder point / quantity
Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)
Manual call for specific material replenishment thru mobile app (operator, supervisor)
Trigger:
Picking from operator, system automatically check material stock vs reorder point
Start and extend the production order
Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)
Strategy for Replenishment:
Kanban: specific part number with reorder point / quantity
Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)
Manual call for specific material replenishment thru mobile app (operator, supervisor)
Trigger:
Picking from operator, system automatically check material stock vs reorder point
Start and extend the production order
Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)
Strategy for Replenishment:
Kanban: specific part number with reorder point / quantity
Dynamic: based on the BOM of current Production Order, with reorder point and reorder qty (configuration of the dynamic machine / buffer)
Manual call for specific material replenishment thru mobile app (operator, supervisor)
Trigger:
Picking from operator, system automatically check material stock vs reorder point
Start and extend the production order
Quantity produced (automatic data collection), checking BOM part numbers stock vs reorder point (dynamic)
WMS capability
Order fulfillment: picking and kitting
Kitting for Production order (low volume / small components)
Multi pick methods: zone picking, pick & pass
Automation integration with Lean Lifts and ASRS
Picking activity guided by the system
Kitting process with modern mobile application
Visual Board for real time monitor of activities
Pick to cart, pick to pallet, pick to train, case picking
Coordination of kitting / picking in external warehouse (3PL)
Kitting for Production order (low volume / small components)
Multi pick methods: zone picking, pick & pass
Automation integration with Lean Lifts and ASRS
Picking activity guided by the system
Kitting process with modern mobile application
Visual Board for real time monitor of activities
Pick to cart, pick to pallet, pick to train, case picking
Coordination of kitting / picking in external warehouse (3PL)
Kitting for Production order (low volume / small components)
Multi pick methods: zone picking, pick & pass
Automation integration with Lean Lifts and ASRS
Picking activity guided by the system
Kitting process with modern mobile application
Visual Board for real time monitor of activities
Pick to cart, pick to pallet, pick to train, case picking
Coordination of kitting / picking in external warehouse (3PL)
WMS capability
Inventory control & stock management
Inventory control. Physical vs Logical checks & adjustment
Annual physical stock count. Integration with ERP for annual financial adjustment
Each movement trigger real-time update to ERP
Stock analysis & KPI for warehouse and shipment handling activities
Full track of the position and movements everywhere in the factory (traceability)
Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor
Each movement is recorded with all relevant log information: users, datetime, source & destination
Inventory control. Physical vs Logical checks & adjustment
Annual physical stock count. Integration with ERP for annual financial adjustment
Each movement trigger real-time update to ERP
Stock analysis & KPI for warehouse and shipment handling activities
Full track of the position and movements everywhere in the factory (traceability)
Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor
Each movement is recorded with all relevant log information: users, datetime, source & destination
Inventory control. Physical vs Logical checks & adjustment
Annual physical stock count. Integration with ERP for annual financial adjustment
Each movement trigger real-time update to ERP
Stock analysis & KPI for warehouse and shipment handling activities
Full track of the position and movements everywhere in the factory (traceability)
Cycle counting with multiple strategy: abc, value, specific material group, counter / re-counter / auditor
Each movement is recorded with all relevant log information: users, datetime, source & destination
WMS capability
Shipment
Enable execution and control of the Shipment process
Delivery analysis with stock availability analysis
Cargo management
Dock Scheduling
Slot assignment to cargo
Picking and Packing
Labeling, Check & Load
Truck loading
Print Documents & Post good issue
Visual boards for real time progress update
Integration with ERP
WMS capability
Integration with various automation systems
LGV & AGV (Electric80, TecnoFerrari, Still,…)
Lean Lifts (Kardex, Automatic 3-Way Forklift )
Lean Lifts (Kardex, Modula)
ASRS Automatic Storage and Retrieval System
Palletizing & Wrapper
Weight System
RFID gates & antennas, NFC devices
Automatic Receipt & Identification system: Integration with equipment to automatically identify pallets/box at receipt area
Integrating directly with PLC / Sensors
Are you interested in modern factory management?